Gas head regulator Application | Chengmao Tools Industrial Co., Ltd.

Gas head regulator

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Precision Assembly Machines and Tools Manufacturer - Chengmao

Chengmao Tools Industrial Co., Ltd., since 1977, is one of the prime assembly machines and tools manufacturers based in Taiwan.

ISO-9001:2015, CE certified, award-winning and patented design assembly machines and tools including automatic screw feeder machines, automatic wheel lacing machines, spring balancers, air hose balancers, air nippers & crimpers, torque reaction arms, etc.

Chengmao has been supplying assembly machines and tools to worldwide customers, both with the advanced technology and 46 years of experience, Chengmao ensures each customer's needs are met.

Gas head regulator Application

Gas head regulator
Gas head regulator

【Case question】
Locking gas regulator, a single configuration with 8 different screws, manual locking does not meet the time efficiency, human resources can not recover the cost.

【solution】
1. A product needs to be locked with multiple screws to avoid the possibility of manual locking and missing locks.
2. Reduce processing time and increase production quantity.
3. Significantly reduce the labor intensity of personnel.

Processing methods Manual work Automatic Screw Feeder
Time efficiency Grabbing/moving/aligning takes a long time It provides faster operating speed up to 20~30 screws per minute
Product quality Poor locking, quality cannot be guaranteed Even torque, no gap in lock
Human resources Need a lot of manual participation to complete High efficiency, one device replaces multiple manpower
Future development Increasing manpower = increasing costs, which will not be considered by the company Completely replace manual operations and quickly recover costs

 

Seals Automatic Screw Feeder Characteristic

Hand held

  • Strong versatility, flexible operation, suitable for variable-point operations.
  • It is equipped with Spring Balancer to provide load free operation experience.
  • Automatic feeding to completely save the screw picking and moving action.
  • The torque-controlled screwdriver is used to improve the fastening quality for the customer.
  • Simple structure and easy maintenance.

Two Outlets

  • One feeder supply screws for two screwdriver sets independently.
  • Speed up to 45 pieses of screws per minute/ per screwdriver set.(Total 90 pcs/min./one machine)
  • Simple structure and easy maintenance.

Robot Type Automatic Screw Driving Machine

  • Thread-slipping detection and warning functions are included.
  • Short supply detection and warning functions are included.
  • It can be used to support varied height fastening.
  • Different working memory modules can be changed in one minute with Control Panel, which is suitable for small-quantity diversified production.
  • It can use remote teaching MDI to write programs;or use the computer for online operation.
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