Digital Screw Fastening Management System
CL-A3
The SEALS CL-A3 Digital Screw Fastening Management System monitors screw fastening sequence, positioning, inspection, recording, prompting, and counting according to production line requirements, helping optimize product yield and quality control.
When paired with the SEALS TRPC Series Position Control Torque Reaction Arm, the system retains the labor-saving advantages of the original Torque Reaction Arm and incorporates an Industrial PC to perform precise torque control, position verification, and fastening sequence control at the workstation.
Operators complete the fastening process according to the system prompts, helping ensure that no screws are missed during product assembly. The fastening parameters of each screw are also recorded, providing traceability throughout the entire operation process.
Nickname
touch screen / electric control screen / Intelligent control
✔ The CL-A3 Digital Screw Fastening Management System allows customized logical sequences to be configured according to specific requirements, including image editing, screw parameter editing, input editing, output editing, delay editing, and message prompts.
Users can freely configure a series of assembly steps according to different product and assembly requirements. For example, the system can specify which screw should be fastened first and which screw should be fastened next, or display messages at specific steps to guide the operator. The input and output functions can also be connected to other equipment or sensors, providing greater system flexibility.
✔ The CL-A3 Digital Screw Fastening Management System is not only a sequence control and management system; it can also serve as an automation device for managing workstations on an assembly line.
The functions of the CL-A3 are not limited to controlling the assembly sequence and preventing operational errors. It can also integrate other system functions, such as a screw selection system, driver bit selection system, and vision system, enabling the entire workstation to operate with greater automation and intelligence.
Function
➤ Powerful Functions:
- Built-in IPC Touch operating system.
- 10.1-inch IPC Touch touchscreen for quick and easy setup.
- Editable prompt images and audio prompts.
- Supports up to 100 work item groups.
- Each work item group supports up to 300 processes, including fastening positions and sequences.
- Supports three-axis coordinate encoders: R1, R2, and Z.
→ R1 and R2 provide precise planar positioning.
→ Z controls screw length and fastening height.
➤ Extended Functions (Optional):
- Can be integrated with various brands of electric, pneumatic, and servo screwdrivers through compatible signals.
- Driver bit selector.
- Barcode scanner.
- Three-color warning light.
- Multi-purpose sensor.
- External control button.
- Multifunction indicator light.
- I/O module expansion.
➤ User-Oriented Functions:
- Provides permission management for on-site operations, error reporting, abnormality review, batch quantity management, and other monitoring functions.
- The main control system enables the electric or servo screwdriver only when the fastening operation complies with the preset rules. All other operations remain locked and cannot be started.
- Ensures that operators perform screw fastening operations according to system instructions rather than relying solely on workbench markings or verbal instructions.
- Uses images and audio prompts to indicate the correct fastening position, operating sequence, fastening location, warnings, and other information clearly.
- Allows easy editing of work procedures, with visualized processes and sequences to guide operators through each operation.
- Provides fastening position prompts to help operators complete all screw fastening steps without missing any screws.
- Work items can be created and modified according to user permissions. Only operations that comply with the preset rules can be performed; all others remain locked and cannot be started.
- The control system provides four permission levels: operator, team leader, manager, and administrator, supporting on-site operations, error reporting, abnormality review, batch quantity management, and other monitoring functions.
Applications
- Electric / servo driver set.
- Servo signal motor.
- Torque Reaction Arm.
Accessory
- Dimensions
- Movies
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