Drawer slide Application
The operator grasps the screw with one hand and aligns the screw with the mouthpiece, and the other hand performs the necessary actions such as "grabbing, moving, and aligning". The time spent on the way is one-third or more. Productivity decreases.
1. The automatic locking screw machine can save 4-5 staff member
2. Shorten the recovery time.
3. The machine is simple and practical, and new personnel can quickly get started.
|Processing methods||Manual work||Automatic Screw Feeder|
|Time efficiency||Grabbing/moving/aligning takes a long time||It provides faster operating speed up to 20~30 screws per minute|
|Product quality||Poor locking, quality cannot be guaranteed||Even torque, no gap in lock|
|Human resources||Need a lot of manual participation to complete||High efficiency, one device replaces multiple manpower|
|Future development||Increasing manpower = increasing costs, which will not be considered by the company||Completely replace manual operations and quickly recover costs|
Seals Automatic Screw Feeder Characteristic
- Strong versatility, flexible operation, suitable for variable-point operations.
- It is equipped with Spring Balancer to provide load free operation experience.
- Automatic feeding to completely save the screw picking and moving action.
- The torque-controlled screwdriver is used to improve the fastening quality for the customer.
- Simple structure and easy maintenance.
- One feeder supply screws for two screwdriver sets independently.
- Speed up to 45 pieses of screws per minute/ per screwdriver set.(Total 90 pcs/min./one machine)
- Simple structure and easy maintenance.
Robot Type Automatic Screw Driving Machine
- Thread-slipping detection and warning functions are included.
- Short supply detection and warning functions are included.
- It can be used to support varied height fastening.
- Different working memory modules can be changed in one minute with Control Panel, which is suitable for small-quantity diversified production.
- It can use remote teaching MDI to write programs;or use the computer for online operation.
- Related Products
SEALS Automatic Screw Feeder, CM-30, could keep the low noise and less scratch of screw surface in material hopper due to its up-and-down pushing board design. With Fiber Optic control, it also reduce noisy and saving power while it is full in chute. By the air blow feeding system, you can get the next screw within 0.5 second in jaw before you move to the next fasten position. No need to pick screw, no need to put screw into drive bit and prevent rust due to hand sweating. Meanwhile, the telescope type screwdriver set deliver the downward force into the sleeve of screw. It is quite essential for self tapping screw and wood screw. For automation integration, the screw feeder can be control to air blowing one screw by giving a dry contact. And, the screwdriver also can be installed into a cylinder for fastening stroke action in fully automation assembly line.
SEALS Automatic Screw Feeder, CM-40, could keep the low noise and less scratch of screw surface in material hopper due to its up-and-down pushing board design. With Fiber Optic control, it also reduces noisy and saving power while it is full in chute. By the air blow feeding system, you can get the next screw within 0.5 second in jaw even before you move to the next fasten position. By equipping a horizontal vibration chute, it could make feeding much easier for screw with washer, light weight screw, painting, etc. Meanwhile, the telescope type screwdriver set deliver the downward force into the sleeve of screw. It is quite essential for self tapping screw and wood screw, etc. For automation integration, the screw feeder can be control to air blowing one screw by giving a dry contact. And, the screwdriver also can be installed into a cylinder for fastening stroke action in fully automation assembly line.
SEALS CM-30M magnetic type automatic screw feeder – provides visible screw for operator to aim at the screw hole. By integrate cylinder stroke and magnet, to achieve instant push the screw out of the jaw and attached screw steady in the magnetic bit.With exposed the screw in front of the clamp, CM-30M is especially suitable for screw holes that the clamp cannot reach directly. For example: deep hole environment, space with wiring, holes in curve surface or holes near the wall, etc.Electric screwdriver set adopt lever type brushless torque control electric screwdriver. With the advantage of precision, easy adjustment, it also no need to replace carbon brush to ensure the quality and it won't have heat case disadvantage to make it comfort for operator.Screw feeder is rugged, durable, simple and convenient to install. Most of all, it is simple to setting and only need one person for complete setting.
SEALS XY Table automatic screw feeder reduce manpower in screw fastening process. SEALS CM-TABLE screw feeder also could let screw fastening be programmable, data collectable, default detecting to improve assembly quality by system and to enhance the stability without effecting by person. Due to different application, we would adopt belt driven with step motor or ball screw driven with servo motor.
Seals Torque Reaction Arm is designed to avoid repetitive work and excessive use of arm injuries in daily work. We provide Torque Reaction Arm to improve the ergonomic manufacturing process to eliminate instant torque and weight loadsAfter clamping the screwdriver, the Torque Reaction Arm can be operated back and forth, left and right, up and down, and can rotate freely at 360°. It can always support the screwdriver. The maximum working diameter is 1122mm. Various screw locking operations can be carried out within the range to reduce work The failure rate ensures that the screwdriver locks the screws at a vertical angle, improves the quality of screw locking, and reduces product quality problems such as operator errors and defective locking screws.This Torque Reaction Arm can effectively reduce the space requirement of the workplace.With the help of the spring lifting force of the Spring Balancer, the suspended arm frame is in a weightless state, which reduces the labor status of personnel, improves labor production efficiency, and creates a safe and efficient working environment.It can be directly fixed on the work surface (recommended) and a C-shaped table clamp is provided, two installation methods.